Born in Italy and trusted across Europe, Sun Ballast® brings world-class solar racking innovation to the U.S. market. Now proudly manufactured in the USA by EZ-CRETE, every Sun Ballast system combines elegant Italian engineering with rugged American-made durability. As Sun Ballast’s exclusive U.S. manufacturing partner, EZ-CRETE ensures that every product meets the highest standards of quality, strength, and performance—optimized for American installers, climates, and codes.
Project Snapshot: 165kW of High-Performance Rooftop Solar
Sun Ballast’s 165kW rooftop solar project in Colchester, Vermont, that cut installation time in half with smart design and American-made innovation.This public works rooftop installation, features Sun Ballast’s ballasted solar racking system known for its simplicity and structural integrity. It’s UL2703-certified precast concrete ballast blocks manufactured by EZ-CRETE in the USA, the system delivers optimal performance in New England’s demanding weather conditions.
Key Highlights:
Zero Roof Penetration: The ballasted-only racking requires no drilling or mechanical fastening—eliminating roof damage and simplifying installation.
Engineered for Harsh Climates: Designed to withstand heavy snow and wind loads, this system thrives in the Northeast.
Modular & Scalable: Ideal for public, commercial, and industrial flat-roof systems of all sizes.
Up to 70% Less Labor. 100% Smarter Solar Installation.
Time is money in solar construction. The Colchester team reported a 50% reduction in labor time versus traditional roof-mounted systems. That efficiency comes from thoughtful engineering and the power of precast concrete.
Why It Works:
Precision Precast Concrete, Made in the USA
- Engineered to Last:
Precision-cast at 5,000 PSI strength. Unlike standard concrete that may crack or degrade over time, Sun Ballast blocks are designed to withstand the elements and outlast the solar system they support—without crumbling, weakening, or breaking down.
- Simple Interlocking System:
The Connect System’s grid design self-braces, eliminating the need for additional cross-bracing or structural supports.
No Complex Racking Systems: Say goodbye to intricate steel or aluminum structures. Sun Ballast’s rail-less, pre-assembled design eliminates the need for cutting, measuring, or assembling traditional racking—letting installers focus on what matters most: clean, efficient panel placement.
Connect System: Lightweight, ultra-reliable, and built to withstand extreme weather—the Connect System revolutionizes ballasted racking by integrating all supports into a reinforced, wind-resistant network. This interconnected design minimizes roof load while maximizing stability and durability.
Sun Ballast’s precast concrete ballast blocks are proudly manufactured in the United States and engineered to meet the rigorous demands of modern solar racking.
Benefits at a Glance:
- UL2703 Certified: Meets top safety and performance standards for bonding, grounding, and fire resistance.
- Consistent Strength: Manufactured with 5,000 PSI compressive strength and fiber-reinforced concrete for unmatched durability.
- Weather-Resistant & All-Season Ready: Install any time of year without temperature or moisture constraints.
- Repeatable & Scalable: Perfect for replicating success across multiple rooftops and regions.
A Model for Scalable Solar Installations
From municipal buildings to large-scale commercial systems, the Colchester project exemplifies how pairing the right racking solution with precast concrete ballast can dramatically improve installation timelines and long-term ROI.
Whether you’re a solar contractor, project developer, or EPC firm, precast ballast blocks offer:
- Faster project completion
- Lower labor costs
- Greater consistency and safety
- Proven resilience in extreme weather zones
Ready to cut your solar installation time in half?
Discover how Sun Ballast’s UL2703-certified, U.S.-made precast concrete ballasted solar racking system can power your next flat roof project.
